Smart Electric Actuator
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Smart Electric Actuator

Smart Electric Actuator

A Miniature Electric Actuator is a compact, single-envelope electric drive built around a micro gear motor and an integrated control board, designed specifically for small-bore valves where a conventional electric actuator would be oversized. The unit accepts a standard 4-20 mA control signal and returns a 4-20 mA position feedback, so it modulates small control valves without a separate positioner or air supply.
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Description

A Miniature Electric Actuator is a compact, single-envelope electric drive built around a micro gear motor and an integrated control board, designed specifically for small-bore valves where a conventional electric actuator would be oversized. The unit accepts a standard 4-20 mA control signal and returns a 4-20 mA position feedback, so it modulates small control valves without a separate positioner or air supply. Output torque runs from 5 to 200 N·m, with a small thrust option of 300~2000 N, and control accuracy is about ±1% of full scale. Internal overload and over-temperature protection shut the motor down before it stalls or burns out on a jammed valve, while a standard manual override handwheel lets an operator hand-position the valve when power is lost. The housing is anti-corrosion anodized aluminum at IP65, suitable for clean rooms and lightly humid environments, and because no compressed-air tubing is required it eliminates the cost of running an air supply to small skids and bench-mounted valves.

 

Small valves are easy to buy for but hard to drive: an off-the-shelf micro actuator either is too weak for the stem or overpowers it and damages a delicate trim. We design the micro motor, reduction gear and control board in our actuator R&D lab rather than repacking a generic gearbox, and tune the output torque and signal logic to the specific small-bore valve travel, then endurance-test each unit for continuous start-stop cycling before shipment.

 

Specifications

 

Parameter

Specification

Control signal

4-20 mA DC input / feedback

Power supply

AC220V / DC24V

Output torque / thrust

Small torque 5~200 N·m; small thrust 300~2000 N

Control accuracy

±1% FS

Protection rating

IP65

Housing material

Anti-corrosion anodized aluminum alloy

Manual device

Standard emergency handwheel

Ambient temperature

-15°C ~ +75°C

 

Applications

 

Laboratory small process lines

The tiny envelope fits bench-mounted piping and fume-cupboard skids, and the absence of an air line removes the need to install instrument-air service on a research rig.

 

Pharmaceutical miniature purified water control valves

The clean anodized housing, grease-light internals and IP65 sealing suit WFI and purified-water skids where a compact, low-maintenance drive is preferred over a pneumatic actuator with filter and regulator hardware.

 

HVAC small temperature-control valves

The fast 4-20 mA modulating response and handwheel override let the actuator track small temperature changes on heating coils and fan-coil units, with local manual operation if the building management signal drops.

 

Customization

 

  • Output torque or thrust class selected against the small valve stem force
  • Signal logic and feedback scaling configured for the customer's control system
  • Supplied as a matched set with our small-bore control valves
  • Manual override handwheel fitted as standard

 

Packaging & Transportation

 

Miniature actuators are packed in foam-lined cartons with the handwheel and terminals protected. Before dispatch we run continuous start-stop endurance and signal-accuracy checks, and we send packing photos, a packing list and the customs documents with the order.

 

FAQ

 

Q: What are your customization and MOQ terms?

A: There is no strict MOQ. For small custom batches the customer covers the tooling cost; for larger orders the factory absorbs it. We adjust torque rating and signal logic to match the requested small valve.

Q: What are your payment terms?

A: As a source manufacturer we offer factory pricing. Payment is by T/T. A deposit is required for custom orders; the deposit ratio depends on the level of customization and is negotiable for standard items.

Q: What is the service process?

A: After inquiry we quote, the customer provides the working-condition parameters (valve size, pressure drop, signal), our engineers issue a calculation sheet and 2D/3D sample drawings, we confirm price and drawings, then sign the supply contract.

 

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